by AlperSarbak | May 4, 2023 | Blog
From past to present, many researches have been carried out in the society that constantly needs innovation. Industrial automation systems developed in this context are the second major step after the industrial revolution. In industrial Automation systems, which can replace manpower in any business sector, important control systems such as robots, computers and information technologies are used in industry. In this way, quality and flexibility are increased in all production processes.
The first purpose of Industrial Automation systems, which were created as a result of great efforts, was to increase production with 24-hour systems and thus to make a profit from personnel costs. However, with the industrial automation systems used today, it is aimed to increase flexibility and quality in the production process.
So, is there an advantage of using industrial automation systems? The answer to this question is unhesitatingly yes. Comprehensive information on this subject is given below.
benefits of industrial automation
Advantages of Industrial Automation System
Low Cost
Industrial automation, which reduces the need for manpower in production, eliminates additional payments such as SSK payment, paid leave, holidays and bonuses for personnel. This ensures profit with low cost.
When industrial automation systems are first installed, a certain fee is paid. However, once the system is installed, it allows finding workers with lower wages. This provides a significant reduction in the costs of the company. In addition, the installed automation systems do not require continuous maintenance. These systems, which do not deteriorate too much, can be easily repaired and maintained even by an engineer within the company.
High Productivity
No matter how many workers are employed in a sector, it is not possible to employ workers 24/7 for 365 days. Because it is necessary to take a break for holiday or maintenance in the factory. However, production continues uninterruptedly in factories equipped with industrial automation systems. This means a high rate of production increase. In fact, when a perfectly designed system is created according to the material to be produced in a production facility equipped with advanced automation systems, there is no workload other than adding raw materials. It is possible to have all the work done automatically, from mixing raw materials, moulding and packaging.
High Quality
Workers get tired after working at a certain capacity and feel the need for rest. However, the devices installed with automation systems have the capacity to work continuously without getting tired. A given job is always produced in the same quality and at the same speed with industrial automation products. If there is no electrical and systemic failure, these products, which have the potential to work 24/7, continuously produce the same quality product.
Since the automation system is built on a mathematical framework, it generates output in accordance with the data that is input into the system. As a result, there is almost no room for mistake. There is a high probability that there will be gram discrepancies in the raw material that is manually weighed before it is added to the manufacturing mixture. These discrepancies may cause the product’s functioning to be compromised. The computations, on the other hand, will not produce any mistakes, not even in milligrams, when the measurement is carried out with automation. You will see an improvement in the continuity of your goods, there will be no appearance of new items, and you will consistently be able to make products of the same high quality.
High Flexibility
Due to any change in production lines in the sector, training is required to be given to employees. However, the situation is the opposite in industrial automation systems. Devices can be specially programmed according to the new task. With Industry 4.0, it has become easier to intervene in structurally programmed automation systems. After a little training, anyone who knows how to use a computer can make simple changes and innovations on the automation programme. In this way, there is no need for training for changes in a factory working with industrial automation devices.
What you need to do for production is to reprogram the automation systems and press the button to give the production order. They do not require an extra learning period, adaptation process and orientation training. For this reason, you can use the innovation you desire in the materials you produce and realise your innovative strategies.
by AlperSarbak | Mar 26, 2023 | Blog
Lorawan provides an important advantage for the data connection required by IoT technology to be used in a much wider area. In this way, it becomes possible to establish long-range connections that require very low power consumption. This situation is among the most effective solutions to meet the needs of people.
Rapidly advancing technological developments in today’s world offer many innovations that make human life easier. Devices, which are used by almost all humanity and are indispensable for daily life, can provide data transfer by connecting with each other. The ability of devices to provide this connection is made possible by the internet of Things technology, also known as IoT. This type of connection consists of wide network technology and sensors.
Devices connected to each other with IoT use wireless network technologies such as bluetooth and wi-fi while transferring data. Although wireless networks, which are frequently used in daily life, meet the needs in mobile and web areas, they can be effective in a limited area. Options to increase the area of influence can cause very high costs. Therefore, users prefer to search for different alternatives.
What is Lorawan?
Data transfer has an extremely important place in the developing world technology. For this reason, in order to provide a solution in cases where the wireless network protocol is not sufficient, a technology has been developed that provides the connection of devices on a national or regional scale. This technology, called LoraWan, stands for Long Range Wide Area Network.
LoRa is a technology that is frequently used in various points of daily life and in the industrial sector. With this protocol, data transfer between devices can be provided in a wide area without the need for wifi, ethernet or mobile networks. Lora-Wan is supported by the Lora Alliance, a non-profit and open member association. This is among the most important factors in increasing the frequency of use.
What are the Advantages of Lorawan?
LoraWan has gained a very important place with the benefits it provides in today’s industry 4.0 technologies. The advantages provided by the LoraWan protocol, which offers convenience to users in many ways, can be briefly listed as follows:
- A wide range of up to 20 kilometres,
- Providing two-way communication capability,
- Extremely reduced power consumption with a current requirement of no more than 50 mA for data transfer,
- Allows up to 10 years of battery life,
- It can be used even in case of power failure,
- Delay-free communication between networked devices,
- Enabling confidential and secure communication,
- No outage problems due to consistent and secure connection,
- It has free operating frequencies and low cost base stations.
With LoraWan, the data rate required for range and communication time can be adjusted to suit the conditions. In addition, it is also possible to broadcast multiple broadcasts such as emergency messages between connected devices. With all these advantages, LoRa provides fast and uninterrupted data transfer over a very wide area.
What are the Disadvantages of Lorawan?
LoraWan provides low power consumption data transfer with large capacity especially in industrial areas. Thanks to this feature, it has managed to become a frequently preferred technology in all sectors. In addition to the many benefits it provides, it also has some disadvantages. Some of the disadvantages of LoraWan can be briefly listed as follows:
- Only medium and small data can be transferred,
- Telephone calls cannot be made over this network,
- Video and photo transfers cannot be made,
- Not suitable for real-time applications that need data,
- The range width may vary according to the physical conditions in the area of use.
The disadvantages of LoraWan arise depending on the usage area and purposes. However, if it is used in line with the determined capacity and needs, it is possible to significantly reduce the disadvantages.
LoRaWAN
What are Lorawan Areas of Use?
The development of technology provides various conveniences to people in all areas of life. LoraWan has a very important place in facilitating data communication between devices and automation systems. Some areas where LoraWan, which can support many applications, is used can be listed as follows:
- Provision of street lighting,
- Monitoring water and energy consumption,
- Control and management of parking spaces,
- Operation of smart irrigation systems,
- Monitoring of critical infrastructures,
- Making efficiency measurements in the industrial field,
- It is the realisation of applications related to occupational safety and occupational health.
In line with the developing technologies and new usage needs, the usage areas of LoraWan are increasing day by day. With its convenience and low cost feature, LoraWan surpasses many existing technologies and is becoming more preferred.
Lorawan Projects
Lorawan projects cover applications that are encountered unnoticed in many areas of daily life. These projects can be exemplified as follows:
- Meter reading operations,
- Intelligent lighting systems,
- Intelligent parking systems,
- Smart agriculture applications,
- Heat and humidity monitoring systems,
- Waste management systems,
- Leakage monitoring systems,
- Herd tracking systems,
- Environmental monitoring studies,
- They are smart energy systems.
LoRa significantly increases the battery life of the devices thanks to the energy efficiency it provides. At the same time, it is becoming an increasingly preferred system day by day thanks to its advantages such as being a wireless system and not disturbing the signal data of interference.
Lorawan Turkey
The ISM band at 868 megahertz is compatible with Lorawan, which has attained a level of popularity in Turkey comparable to that seen in the rest of the globe. By doing things in this manner, it is possible to achieve a transmission distance of up to 15 kilometers in open regions and up to 3 kilometers in restricted locations. In spite of the fact that Turkey has a restricted supply of service resources on account of the novelty of the technology, there are significant businesses that are potential candidates to take part in the operational procedures. This is a significant advancement that will allow our nation to use Lorawan technology in the manner that is both the most effective and the most efficient.
by AlperSarbak | Mar 14, 2023 | Blog
The concept of the Internet of Things (IoT) technology is the communication and interaction between smart devices. Nowadays, the Internet of Things covers a wide range of devices, from small household appliances to smart cities. The data generated by these devices is referred to as big data.
In IoT, various devices can be connected to each other and exchange information without human intervention. This enables devices to work together and provides real-time data for monitoring and decision-making purposes. For example, a smart home system can connect to and control multiple devices such as thermostats, lights, and security cameras.
What is the Internet of Things (IoT)?
Systems that transfer data over a network without the need for human-to-human or human-to-computer interaction are referred to as the Internet of Things (IoT). These systems can transfer data by using interconnected computing devices, mechanical and digital machines, objects, animals, or unique identifiers. This eliminates the need for human-to-human or human-to-computer interaction (UIDs).
IoT technology is being increasingly used by businesses across a wide range of sectors in order to improve operational efficiencies, enhance decision-making processes, boost the value of their operations, and get a deeper comprehension of their clientele.
In 1991, while giving a presentation, Kevin Ashton came up with the concept that would later be known as the Internet of Things (IoT). It is a term that refers to the interaction of a number of electric gadgets, such as the wristwatch that you wear on your wrist in addition to other electronic appliances.
For example, the sensors in a wristwatch you wear on your wrist may be able to determine the distance you’ve walked, the number of steps you’ve done, and your heart rate while you’re engaging in these activities. The information that is gathered by these sensors may be examined by a client device, such as a personal computer or a mobile phone, to assist us in better organizing our life. The Internet of Things is made up of its most basic component, which is the communication that takes place between the two different devices.
iot tech
How Does the Internet of Things (IoT) Work?
An Internet of Things ecosystem consists of web-enabled smart devices that use embedded processors, sensors and communication hardware to collect, send and act on data from their environment.
In other words;
IoT is a network of devices connected through communication technologies to create systems that monitor, collect, exchange and analyse data, providing valuable information that enables industry companies to make business decisions faster.
An industrial IOT system consists of:
- Intelligent entities that can sense, transmit and store information about themselves. That is, applications, controllers, sensors and security components.
- Data communication infrastructure, for example the cloud;
- Analytics and applications and people who generate business knowledge from raw data.
IOT devices share the sensor data they collect by connecting it to an IOT gateway or another edge device from the cloud where the data is sent to the cloud to be analysed locally or analysed locally. Sometimes, these devices communicate with other related devices and act on the information they receive from each other. The devices do most of the work without human intervention, but people can interact with the devices. For example, setting them up, giving instructions or accessing data. The connectivity, networking and communication protocols used with these web-enabled devices largely depend on the specific IoT applications being deployed.
Internet Of Things (IoT) Benefits:
The Internet of Things offers organisations a range of benefits that enable them to
- Monitor overall business processes.
- Enhance the customer experience.
- Save time and money.
- Increase employee productivity.
- Integrate and adapt business models.
- Making better business decisions.
- Generating more revenue.
IOT encourages companies to rethink the way they approach their businesses, industries and markets and gives them the tools to improve their business strategies. One of the most touted benefits is the predictive maintenance of industrial internet businesses provide.
This “involves organisations using real-time data generated from IoT systems to predict faults in machines”, for example, before they occur, before a part breaks down or a machine breaks down, enabling companies to take action to solve these problems.
Another common benefit is improved field services. help field service technicians identify potential problems with customer equipment before they become major issues, enabling technicians to resolve problems before they inconvenience customers.
Asset tracking is another IOT benefit. Suppliers, manufacturers and customers can use asset management systems to track the location and condition of goods along the supply chain. The system sends immediate alerts to stakeholders if goods are damaged or at risk of damage, giving them the chance to take immediate or preventive action to rectify the situation.
IOT ensures greater customer satisfaction. When products are connected to the internet of things, the manufacturer can capture and analyse data on how customers use their products. It enables manufacturers and product designers to adapt future IOT devices and create more customer-centric product roadmaps. IoT also improves plant management. Because manufacturing equipment is sensitive to wear and tear, as well as to specific conditions within a factory, sensors can monitor vibrations, temperatures and other factors that can lead to sub-optimal working conditions.
iot
Internet of Things and Big Data
Today, the Internet of Things extends from small home appliances to smart cities. Of course, the data generated here appears as Big Data. Big data created by making sense of the data used in the Internet of Things and analysing different data is very valuable.
For example; everyone has searched for a parking space in the car park. The signs that are used in car parks today and write “FULL” or “EMPTY” at the entrance are one of the smallest examples of the Internet of Things and the big data that will be generated. The sensors located here detect the vacancy and occupancy rate of the car park. When the rate is analysed with the time of the day; a data is generated that allows us to analyse at which hours the car park is full or empty.
What is Big Data?
Big data is the result of all the digital data in our lives being collected and accumulated in one place. The data here are analysed by people or artificial intelligence and are useful for many of our daily lives.
by AlperSarbak | Feb 22, 2023 | Blog
What is MES?
Manufacturing Execution System (MES); is an information system that connects monitors and controls to production systems and data flows that take place in a factory or workshop. The overall goal of MES is to ensure that manufacturing operations are carried out effectively and to improve production output. This is achieved by monitoring and collecting real-time and accurate data about a complete product life management cycle.
The abbreviation of the production management system, whose full name in English is Manufacturing Execution System, is MES. It is an all-encompassing system that regulates and monitors everything that goes on in the workplace at any one time. The process begins with a variety of orders from consumers, the MRP system, the master programme, and other sources of planning, and then it makes the goods in the manner that is most productive, cost-effective, convenient, and of the highest possible quality.
History of MES
The MES has undergone significant development. Throughout the 1970s, industrial companies began automating their accounting processes by using software programs. These apps have, during the course of their development, come to offer standardized functionality for inventory management. MRP (Material Requirements Planning) systems that were able to do material planning, material management, and production definition were available during the end of the 1970s and the beginning of the 1980s.
AMR Research was the company that originally popularized the phrase “manufacturing execution system” in 1992. The company describes a manufacturing execution system as “a dynamic information system that facilitates the efficient execution of manufacturing activities.” The first generation of manufacturing execution system (MES) models were first built to reflect a company’s existing manufacturing process in field applications.
The Manufacturing Execution System (MES) started out as a straightforward program for data collecting in the late 1980s, but it has since developed into more cutting-edge software.
mes
MES Core Functions
In 1995, the ISA-95 standard was developed by the American National Standards Institute (ANSI) with the mission of providing abstract models and standard terminologies for the exchange of information between business systems and production operation systems in an enterprise.
Its 11th model, published in 1997, has the basic functions of a production management system. This model showed functions including scheduling and sequencing, maintenance and quality.
In its most current form, the basic core functions of MES include:
- Data collection and collection.
- Timing.
- Personnel and resource management.
- Process management.
- Performance analysis and document management.
Manufacturing Execution System Functions
MES can work in various areas of production operation such as resource scheduling, order execution and production analysis. This ensures that production can run without human intervention and maintain an accountable and controlled production flow. A versatile, robust production management system includes functions that are crucial to plants such as;
- Data Collection: All information entry, whether manual or automated, that provides a concise assessment of the entire process.
- Labour Management: Managing the best qualities and characteristics of employees and equipment and using them in the most advantageous areas.
- Product Tracking: It is to easily supervise and manage the process within production in real time.
- Quality Control: To control the quality of the production process and to allow changes and improvement in production.
- Performance Analysis: The system analyses the whole process and identifies areas where there is no efficiency. This allows the system to move closer to the point of efficiency while the process continues.
- Maintenance Management: Inevitable maintenance that does not interfere with production is planned, thus ensuring a smooth production flow.
Implementing a production management system easily reduces waste, increases uptime and reduces inventory through various scheduling methods such as finite scheduling, queue compression and visual scheduling. MES is incredibly beneficial to large and small manufacturing operations in need of production improvement.
Benefits (Advantages) of Manufacturing Execution System
Some advantages of the production management system are listed below:
- – Reduce Production Cycle Time
- – Reduce Work-in-Process
- – Reduce Lead Time
- – Improve Product Quality
- – Improve Customer Service
- – Reduce Installation Cost
Although a manufacturing execution system is highly advantageous, it is not enough on its own to successfully optimise production. While project managers are looking for ways to further increase production, many consider advanced planning and scheduling (APS) systems to be a viable solution.
How MES and ERP work together?
Both MES and ERP (enterprise resource planning software) have the ability to work together. Since both software bring different features to the forefront, using them together will help you to better finalise your business. Both software can be integrated, which can improve operational clarity and equip organisations with the ability to monitor and adjust performance according to business plans.
ERP knows why decisions need to be made and MES knows how to make these decisions.
Contact us for detailed information about mes software or for installation in your existing business. Let’s calculate together what your company will gain in the short term and long term. Remember, there is no initial setup fee in the mes system we install.
by AlperSarbak | Feb 13, 2023 | Blog
The MTBF concept is a term introduced as the abbreviation mean time between failure. MTBF measurements cover unplanned inspections and maintenance.
Planned maintenance operations are not included in MTBF measurements.
MTBF measurements are important for all sectors operating with equipment that can fail. It is especially beneficial for banks, factories, technology companies, and similar businesses in terms of predicting failures. Therefore, the mean time between failure measurements performed by expert personnel directly contributes to areas such as business planning and production efficiency.
MTBF Formula
The universal formula used to calculate M-T-B-F is called the MTBF formula. You need to determine how many times the determined asset has failed in total and how many hours it has been working to analyze the mean time value between two failures and achieve the result. Later, the number of failures is divided by the operating hours. The resulting value is the M.T.B.F. measurement result.
How to Calculate MTBF?
There are some considerations to pay attention to achieve the most accurate results while calculating MTBF. These considerations can be summarized as follows:
- Parameter Determination for Data Recording: It is necessary to determine the parameters of the data to be recorded to calculate the time between failures. Thus, it is possible to achieve clear results such as elapsed runtime and number of failures.
- Data Recording: Calculating MTBF with asset guidelines often leads to misleading results. It is because these guidelines do not include human factors and business-specific conditions in the calculation. Therefore, businesses need to collect and record their own data to achieve the most accurate results.
- Calculating Operation Time: The total operations hours of the asset are needed to calculate M-T-B-F. Therefore, how many hours the equipment operates should be checked from the records and used in the formula correctly.
- Identifying the Number of Failures: The number of failures is one of the most important data for calculating M.T.B.F. How many times the assets have failed in total within the time should be included in the calculation correctly.
- Applying the Formula: After all, data is identified, the MTBF formula must be filled in properly. It is possible to achieve the mean time value between failures after providing the values corresponding to the parameters specified in the formula.
Thanks to MTBF calculation, it is possible to determine how long it takes for assets to fail. In this way, advantages such as implementing the required solution suggestions and increasing efficiency can be achieved.
M.T.B.F. Improvement Stages
There are three main steps to follow for MTBF improvement stages. These steps can be summarized as follows:
- Structuring the Maintenance and Repair Processes: Knowing how long it takes for assets to fail allows predictive maintenance to be carried out when the time of failure approaches. It becomes possible to take precautions and not disrupt the business plan without experiencing a breakdown with process optimization. In this way, businesses enjoy advantages such as using resources most efficiently and reducing waste costs.
- Performing Failure Analysis: Examining and analyzing the data of failed assets will significantly contribute to developing a solution. Therefore, businesses should determine the frequency and cause of the failure and make the required analyzes. In this way, it is possible to take the necessary precautions and prevent failures.
- Creating an Early Warning System: Analyzing the data of the failed assets based on the situation is an important factor for businesses to create an early warning system. In this way, failed assets can be maintained separately and differently from other assets. Thus, there will be no disruptions or delays in business planning.
Monitoring the improvement stages of the mean repair time between two assets is important for less frequent failures. Therefore, businesses must record all necessary data and implement the necessary actions to calculate the mean time between two failures.
What Is the Difference Between MTBF and MTTR?
The M.T.B.F. concept refers to a metric measure used when business planning is interrupted 2 times in an unplanned manner. The time elapsed between two interruptions provide the MTBF value. On the other hand, the MTTR concept refers to the metric measure, which calculates the time between the unexpected interruption of business planning and the time it takes to become active again. So, the measurements represented by both concepts are completely different from each other.
by AlperSarbak | Jan 17, 2023 | Blog
Kaizen is a philosophy considered the key to success by many businesses today. Businesses, which adopt this philosophy, manage to increase their authority and profits in the market in a short time. Also, they enjoy a significant reduction in the mishaps encountered in the processes from production to delivery and costs. Kaizen is a Japanese business philosophy, and it is a business model adopted by many businesses in our country.
What Is Kaizen?
The word Kaizen describes a philosophy that originated in Japan and spread all over the world in a short time. The word Kai refers to the changing concept. On the other hand, Zen refers to good or better. In this regard, the philosophy can be defined as a business philosophy that means continuous improvement.
Kaizen philosophy presents the opinion that businesses should strengthen their weaknesses and improve their strengths. In this way, it is possible to each business goal and desired levels in a shorter time. Also, the goal in the entire process is to achieve the highest profit rate.
Kaizen Philosophy
Kaizen philosophy is a philosophy that claims that every person can make every situation better. It also adopts the principles of taking every situation to the next level all the time. Kaizen philosophy does not accept perfection and emphasizes that there is always something better. Therefore, it supports working in a disciplined way. Kaizen philosophy implementation aims to make businesses better in a short time and ensure permanent development in the long run. In this way, factory process optimization reaches maximum performance.
Kaizen philosophy supports teamwork, in which all personnel participates, rather than individual actions. Getting the opinions of all personnel allows people to be aware of their own values and to approach their work more constructively. This makes reducing waste and costs while increasing productivity and performance possible.
Kaizen Technique
Kaizen technique is a business model applied for businesses to achieve permanent improvement. It is possible to improve the products as a result of improving quality and increasing efficiency. This technique also covers objectives such as total quality management, automation efforts, provision of group activities, and protection of quality circles.
The correct implementation of this technique ensures that people get the highest and most lasting effects in the shortest time. Therefore, many businesses operating in different sectors around the world adopt the principle of increasing success rates by implementing KAIZENN techniques.
5s and Kaizen
5S and Kai-zen
The 5S rule is an important implementation model of the Kaizen philosophy. This model, which aims to create a clear and orderly work area, also aims to ensure continuity after achieving the targets. In this way, it is possible to prevent losses due to the disruption of clearness, absence of followed standards, or irregularity.
The 5S rule is an abbreviation consisting of the initials of Japanese words. These words and principles can be described as:
- Seiri, meaning sorting,
- Seiton, meaning order,
- Seiso, meaning cleaning,
- Seiketsu, meaning standardization,
- Shitsuke, meaning discipline
The implementation of 5S rules aims to increase service and product quality. Prevention of waste also has an important place within these rules
Kaizen Features
Kaizen features can be listed with 13 items. It is possible to list these basic principles as follows:
- Performing management operations according to value,
- Active participation of all personnel throughout the process,
- Development of skills and abilities of functional teams,
- Ensuring complete focus throughout the business process,
- Completion of processes as soon as possible,
- Adopting an assertive style while setting goals,
- Adopting the principles of productivity as a principle,
- Completely preventing wastage,
- Making quick decisions,
- Preparing full-scale plans in all implementations,
- Preparing training programs for all new processes,
- Making plans in line with the sustainability principle,
- Increasing and improving the workforce.
Kaizen features are the same for all sectors and companies. These features must be considered in the working principle to achieve successful results.
Kaizen Cycle
The Kaizen cycle is basically implemented in 4 different steps. It is possible to describe the steps of this cycle called PICT as follows:
- Plan: It is the process of setting goals and collecting the data necessary to achieve these goals.
- Implement: It means that the plans need to be implemented after they are finalized.
- Control: It is the stage of whether the goals have been achieved as a result of the implementation and the analysis of the problems encountered during the process.
- Take Precautions: It is the stage of taking the necessary precautions and maintaining continuous improvement depending on the control results.
The Kaizen cycle should be repeated in all processes and stages. Therefore, it is considered a cycle in the business process.
Kai-zen Examples in Factories
Implementation of the Kaizen philosophy in factories allows both businesses and personnel to enjoy many advantages. Active participation of personnel in all production processes ensures a direct increase in competitive power in the market.
The most common example of Kaizen philosophy in factories is encouragement. Planning teamwork instead of individual tasks and sharing performance results as incentives can be examples.
Performance results should include details such as a reduction of the team’s workforce, more efficient work results, time savings, and a better-quality working day with less effort from team members. Kobetsu Kaizen means improvement practices performed as a team.
10 steps of kaizen
What Is 10-Step Kaizen?
10-Step Kaizen is a statement that describes the steps needed to implement this philosophy. The 10-step Kaizen stages can be listed as follows:
- Picking the topic of work,
- Determining the targets as a result of the work,
- Determining the appropriate team to achieve the goals,
- Evaluation of the current position to determine the starting point,
- Planning the project with all its details,
- Performing root cause analysis,
- Implementation of necessary solution steps,
- Checking the match of the target and result,
- Standardization of the entire working process,
- Dissemination of the work completed.
10-step Kaizen implementation is very effective for improving performance in a short time. Therefore, it is an ideal plan to start implementing the Kaizen philosophy.
KAIZEN MANAGEMENT
Kaizen management refers to all of the implementations performed to apply Kai-zen techniques correctly and to monitor their sustainability. These management processes aim to inform all personnel about the Kaizen philosophy, provide the necessary support, find appropriate solutions to the problems experienced, and transform their techniques into a permanent business principle. It is very beneficial to receive professional management support, especially for businesses that have just started to adopt this philosophy.
Kaizen Budgeting
Today, Kaizen budgeting is a budget planning preferred by businesses all over the world. Reducing expenses and waste to a minimum within this planning allows for achieving the highest profit. In this way, it is possible to optimize the profit margin. The correct implementation of Kaizen budgeting processes is a very effective method for businesses to achieve the highest profit as soon as possible.
Kai-zen Quality Management
Quality management in Kaizen is a working model implemented with the principle of serving people. This model aims for the participation of all personnel and a steady increase in quality. It is implemented in 3 steps and the stages of this technique are implementation, standardization, and improvement.
Kaizen Suggestion System
Kaizen philosophy gives importance to the participation of all staff. Therefore, the opinions and suggestions of the personnel are important at every stage. You need to build a suggestion system to maintain this fairly and continuously. Also, you need to adopt a management system to perform the received suggestions most accurately.
Kaizen Costing
Kaizen supports that the costs needed in all business processes should be at the lowest level. First, a cost target must be determined in the costing model. Later, the steps required to lower the cost less than this amount should be determined. Kai-zen costing applications always aim to reduce the cost levels to lower amounts. (See also: How to Reduce Production Cost?)
The Best is the Enemy of Good
Kaizen philosophy states that you can never be the best. Therefore, thinking you are the best impedes growth and recovery in Kaizen philosophy. Since decline and recession are inevitable for businesses in these cases, one of the most effective mottos defining the Kaizen philosophy is the “The best is the enemy of good!” phrase.
