From past to present, many researches have been carried out in the society that constantly needs innovation. Industrial automation systems developed in this context are the second major step after the industrial revolution. In industrial Automation systems, which can replace manpower in any business sector, important control systems such as robots, computers and information technologies are used in industry. In this way, quality and flexibility are increased in all production processes.
The first purpose of Industrial Automation systems, which were created as a result of great efforts, was to increase production with 24-hour systems and thus to make a profit from personnel costs. However, with the industrial automation systems used today, it is aimed to increase flexibility and quality in the production process.
So, is there an advantage of using industrial automation systems? The answer to this question is unhesitatingly yes. Comprehensive information on this subject is given below.
Advantages of Industrial Automation System
Industrial automation, which reduces the need for manpower in production, eliminates additional payments such as SSK payment, paid leave, holidays and bonuses for personnel. This ensures profit with low cost.
When industrial automation systems are first installed, a certain fee is paid. However, once the system is installed, it allows finding workers with lower wages. This provides a significant reduction in the costs of the company. In addition, the installed automation systems do not require continuous maintenance. These systems, which do not deteriorate too much, can be easily repaired and maintained even by an engineer within the company.
No matter how many workers are employed in a sector, it is not possible to employ workers 24/7 for 365 days. Because it is necessary to take a break for holiday or maintenance in the factory. However, production continues uninterruptedly in factories equipped with industrial automation systems. This means a high rate of production increase. In fact, when a perfectly designed system is created according to the material to be produced in a production facility equipped with advanced automation systems, there is no workload other than adding raw materials. It is possible to have all the work done automatically, from mixing raw materials, moulding and packaging.
Workers get tired after working at a certain capacity and feel the need for rest. However, the devices installed with automation systems have the capacity to work continuously without getting tired. A given job is always produced in the same quality and at the same speed with industrial automation products. If there is no electrical and systemic failure, these products, which have the potential to work 24/7, continuously produce the same quality product.
Since the automation system is built on a mathematical framework, it generates output in accordance with the data that is input into the system. As a result, there is almost no room for mistake. There is a high probability that there will be gram discrepancies in the raw material that is manually weighed before it is added to the manufacturing mixture. These discrepancies may cause the product’s functioning to be compromised. The computations, on the other hand, will not produce any mistakes, not even in milligrams, when the measurement is carried out with automation. You will see an improvement in the continuity of your goods, there will be no appearance of new items, and you will consistently be able to make products of the same high quality.
Due to any change in production lines in the sector, training is required to be given to employees. However, the situation is the opposite in industrial automation systems. Devices can be specially programmed according to the new task. With Industry 4.0, it has become easier to intervene in structurally programmed automation systems. After a little training, anyone who knows how to use a computer can make simple changes and innovations on the automation programme. In this way, there is no need for training for changes in a factory working with industrial automation devices.
What you need to do for production is to reprogram the automation systems and press the button to give the production order. They do not require an extra learning period, adaptation process and orientation training. For this reason, you can use the innovation you desire in the materials you produce and realise your innovative strategies.