Manage Your Production,
Costs and ERP Through
SEPEX Factory Operating System Efficiently
Have an operating system, not conventional OEE tracking.
Sepex analyses PLC – CNC’s process parameters instantly objectively and enables decision-makers to take quick action predictively and thus increases profitability in a way that reduces unexpected machines’ stoppages and increases their efficient value-added time.
Manage Your Factory’s Digitalization Process
With Sepex.
Every machine generates the data in every millisecond in the factory, whether it manufactures or not.. This data shows moment by moment how it was produced in the past, how it is producing now and how it will be produced in the future. You can get one step ahead of the competition with FULL Traceability and Forward-looking forecasting, with the help of accurate collection and processing of data.
4 Main Reasons of Our Projects
Are Being To Success
Instant Actionable Connection and Fast Data Management:
Through our Plug&Run technology, the installation and data interpretation processes are standardized and automatically mapped according to the sector.
Advantage of Fast Installation:
Through the cloud native feature, fast installation of the system, easy operation, uninterrupted and instant system expansion
Importance of Know-How in Vertical Industries:
Domain-specific processes and requirements are ready to use and customizable in Sepex System with automation backgroud.
Suitable for Open-Mes Concept:
Access to all systems in the factories and information Exchange are ready, Through the integration processes in the OPEN-MES concept.
Why Do Projects Usually Fail?
Failure to Collect Data:
Failure to collect data from different data sources to the common platform instantly and integratedly
Prolongation of Consultancy Processes:
After the platform is purchased, companies get stuck in the consultancy processes.
Experience and Lack of Know-How:
Only trying to build IT infrastructure, without industry and automation experience and know-how,– lack of knowledge at the OT level
Implementation of standard and general processes to all sectors with simple OEE monitoring
Implementation of standard and general processes to all sectors with simple OEE monitoring
CONNECTIVITY
SEPEX DATA ACCESSIBILITY – CPR
Transfer data to the cloud or process and while analyze at the source, giving the critical and timely visibility needed to operators to prevent potential downtime and production losses.
FAST CONNECTION TO PLC and CONTROL UNITS:
Plug and Play universal data acquisition for PLC supporting open protocols including MTConnect, OPC-UA and Modbus and specific connectors for Fanuc, Mitsubishi, Citizen, Haas, Heidenhain, Siemens Sinumerik.
CONNECT SENSORS EASILY
Add external sensors or connect existing equipment with digital/analog IO that can be configured and managed remotely via a web interface to integrate even the most demanding equipment into the system.
CONVERT DATA INSTANTLY
Our automatic data conversion engine converts machine data into standard data structures for all types of equipment to ensure consistent reporting and analytics. Example data items include Custom Sensor Values, Machine Status, Modes, Alarms, Overrides, Load, Speeds, Feeds, PMC parameters, Determinations, and more.
HIGH FREQUENCY DATA COLLECTION
Standard data acquisition rates are 1 Hz. Benefit from the 1 kHz data which providing from the specific CNC controls without using the sensors to use it as input to time series or machine learning models.
CREATE YOUR OWN EDGE ACTIVITES
Activate advanced analytics and machine learning models to analyze data at the edge. Deploy and manage specificalgorithms to Cormind CPR devices that send warning to factory workers or stop machines before equipment failure.
CLOUD INTEGRATION
Data is transferred to the cloud platform via ethernet, wifi or cellular communication instantly and securely.
FLEXIBLE DISTRIBUTION:
Easily deploy in any industrial factory with SEPEX CPR hardware directly connected to any modern machine control system via Ethernet port, install our firmware on your virtual machine/server.
REMOTE EDGE MANAGEMENT
Access and manage all your devices through SEPEX CPR Management, no matter where your machines are located.Determine problems or transfer updates to CPR without the need for an onsite visit.
KEEP DATA SAFE
Data security is the first priority in every decision . Our platform provides easy-to-use tools and scalable infrastructure to manage regular security updates/data.
ANALYSIS
DATA PLATFORM
Transfer the data to the cloud or process and Provide the critical and timely visibility to prevent the potential downtime and loss of production.
REMOTE DATA COLLECTION / STORAGE
Data transformed by SEPEX CPR, collected securely and stored in the cloud for fast and scalable data access. Embed the operational data in the machine data to measure the additional explanations and machine mode (setup, production, maintenance) for human factors.
API ACCESS
Connect with your existing workshop systems to easily integrate machine data into your digital factory Our data is fully portable with our REST and GraphQl APIs to integrate your machine data into existing BI, specific workflows, reports and other factory actions.
DATA INTEGRATION
Transmit the data from the cloud directly to Azure, AWS, SAP and other cloud, big data or enterprise applications..
RULE-BASED WORKFLOWS
Generate rule-based workflows to the workshop data element with machine conditions, alarms, performance metrics and KPIs to trigger factory worker action or system automation.
TAKE AN ACTION
MACHINE MONITORING
Determine the production bottlenecks and inefficiencies with real-time machine data. Customizable real-time dashboards, reports and notification systems enable to factory workers to reach production targets.
SITUATION/PROCESS MONITORING:
Determine the problems with real-time situations’data and analytics on the efficiency of your production equipment. Keep machines running with data-driven maintenance alerts, including key KPIs, machine alarms and situation thresholds.
DATA INTEGRATION
Transmit the data from the cloud directly to Azure, AWS, SAP and other cloud, big data or enterprise applications.
RULE-BASED WORKFLOWS
Generate rule-based workflows to the workshop data element with machine conditions, alarms, performance metrics and KPIs to trigger factory worker action or system automation.
SEPEX FACTORY OPERATING SYSTEM
Frequently Asked Questions
Are You Ready to Open Pandora’s Box for Your Business?
What is a Smart Factory?
With Industry 4.0, production processes have undergone a profound transformation centered around digitalization. This comprehensive transformation has completely changed traditional manufacturing by emphasizing efficiency, flexibility, and sustainability. Thanks to advancing technologies, production is no longer limited to physical processes; data collection, analysis, and process optimization based on these analyses have become essential components.
In this transformation, smart factories are at the core of production systems. These structures ensure full integration between machines, humans, and software, equipped with advanced sensors, the Internet of Things (IoT), big data analytics, and AI-powered systems. Data collected from production lines is analyzed in real-time, allowing for constant monitoring of processes and rapid intervention when needed to prevent errors.
The Sepex Factory Operating System provides an integrated solution for businesses during this digital transformation. It digitizes all stages from production to logistics, enhances efficiency, optimizes energy and resource usage, and reduces environmental impact. As a result, businesses gain speed, flexibility, cost advantages, and competitive power.
Core Components of a Smart Factory
The functionality of smart factories is enabled by the integration of digital technologies into production processes. These components automate operations and strengthen data-driven decision-making capabilities, allowing companies to achieve maximum efficiency at every stage of production.
Sensors and the Internet of Things (IoT)
IoT devices continuously collect data from machines, enabling real-time monitoring of every action and process. Data such as temperature, humidity, and vibration is analyzed to evaluate machine performance. This allows potential malfunctions to be detected early, and maintenance processes to be managed proactively.
Big Data and Cloud-Based Systems
Analyzing the massive data collected during production is critical for process optimization. Cloud-based solutions process, store, and share this data quickly and securely. This structure facilitates integrated operations across facilities in different locations and makes production management more flexible.
Artificial Intelligence and Machine Learning
AI systems continuously improve production processes by analyzing historical data. With machine learning algorithms, potential malfunctions can be predicted, and decision-making becomes more accurate. This enables better planning of production schedules.
Cyber-Physical Systems
These systems enable digital decisions to be executed in physical production environments. For example, a temperature increase in a machine can be instantly detected and automatically addressed. This bridge between physical and digital systems enhances agility in production.
Robotic Systems
Robots operating with high speed and precision can perform many tasks without human intervention. These systems reduce error rates, lower labor costs, and ensure production continuity.
Difference from Traditional Factories: Automation, Connectivity, and Data-Driven Decision-Making
In traditional manufacturing facilities, processes are manually executed, and decisions are often based on past experiences. This can increase error rates and slow down production. Smart factories automate processes to enable faster, more efficient, and error-free production.
Automation systems allow machines and software to work in integration, resulting in speed, quality, and consistency in production. Human-related errors are also minimized.
Connectivity is one of the cornerstones of smart manufacturing. All machines and systems remain in constant communication. The Sepex Factory Operating System optimizes this connected structure, enabling real-time monitoring of every stage of the production process and rapid response to issues.
The ability to make data-driven decisions is one of the greatest advantages of smart factories. Continuously collected data is analyzed to support decisions, detect potential problems early, and maintain uninterrupted production.
The Role of Smart Factories in Global Manufacturing and Their Contribution to Sustainability
In an increasingly competitive global manufacturing environment, it is vital for businesses to adopt efficient, flexible, and sustainable production models. Smart factories offer a powerful solution to achieve these goals. By reducing energy consumption, optimizing resource use, and minimizing waste, they make significant contributions to environmental sustainability.
Sustainable production not only provides an eco-friendly approach but also offers financial advantages by reducing costs. Using less energy and raw materials means lower production expenses. In this regard, sustainability is no longer an option but a necessary strategy for competitiveness in modern manufacturing.
The Sepex Factory Operating System offers the technological infrastructure to support this process. With solutions that improve energy efficiency, make better use of resources, and reduce the carbon footprint, it helps businesses achieve both environmental and economic goals. This enables companies to operate with environmental awareness while also enhancing their competitiveness.
Features of Factory Operating Systems
The Sepex Factory Operating System combines features such as real-time monitoring, predictive maintenance, quality management, integrated logistics, AI-driven analysis, and Industry 4.0 compatibility to provide businesses with a comprehensive digital transformation solution. These features make processes more efficient, flexible, and sustainable, allowing companies to achieve operational excellence and gain a competitive edge.
Real-Time Monitoring and Predictive Maintenance
Real-time production tracking allows every step of the process to be monitored instantly. Machine performance, production status, and potential disruptions are continuously observed by the system. This transparent structure improves production planning and optimizes resource usage.
With its predictive maintenance feature, Sepex analyzes machine data to forecast failures in advance. This prevents unplanned downtime, enables scheduled maintenance, and reduces the risk of production interruptions—saving both time and maintenance costs.
Quality Management and Traceability
Quality control is critical for customer satisfaction and brand reliability. Sepex records every step of production to ensure product traceability. The detailed production history of each product can be tracked, facilitating error detection and supporting quality standards.
Integrated Production and Logistics Management
Sepex integrates production and logistics processes through a single platform, streamlining the entire operation. All stages, from manufacturing to shipping, are executed more efficiently. This integration shortens delivery times and improves inventory management.
AI-Supported Process Optimization
Sepex continuously improves production processes using AI and machine learning technologies. By analyzing collected data, decision-making is optimized. This results in faster, error-free, and more efficient production. The system detects issues instantly via connected machines and maintains continuous operation through automated interventions.
Compliance with Industry 4.0 Standards
Sepex offers all technologies required by Industry 4.0, including IoT devices, big data analytics, automation, and AI integration, ensuring the digitalization of production processes. This allows companies to quickly adapt to digital transformation while achieving operational efficiency and flexibility.
Advantages Offered by Factory Operating Systems
The Sepex Factory Operating System provides extensive advantages to businesses with the digitalization of production processes. Thanks to real-time monitoring, automation, resource optimization, and data-driven decision-making mechanisms, efficiency increases while costs decrease. This integrated structure delivers speed, flexibility, and sustainability to companies, helping them enhance their competitiveness in the path of digital transformation.
Increased Efficiency and Cost Reduction
Optimizing production processes is crucial for sustainable growth. Sepex accelerates every stage of production, improving efficiency in terms of time and resource usage. Real-time data analysis identifies bottlenecks and risks of failure in advance, allowing production to proceed without interruption.
The system also makes significant contributions to energy efficiency. By monitoring machine energy consumption, high-usage processes are optimized, reducing both energy costs and environmental impact.
Similarly, tracking material usage helps reduce raw material waste. Controlling the amount of recyclable waste fulfills environmental responsibilities and ensures financial savings.
One of the benefits of automation is the more effective allocation of human resources. Routine tasks are handled by the system, allowing employees to focus on creative and high-value tasks.
Production Flexibility and Rapid Adaptation
Changing market conditions and customer demands necessitate production flexibility and quick adaptability. Sepex enables fast adaptation to changing demands through real-time analysis of production processes. Demand-based production planning increases product variety while maintaining product quality.
Transitions between different products occur quickly and smoothly, with the system automatically adjusting without the need for manual intervention on the production line. This feature offers a major advantage, especially in highly competitive industries.
Integration with the supply chain optimizes inventory levels and shortens delivery times. Potential disruptions in the supply chain can be predicted in advance, allowing production processes to be restructured.
This flexible structure enables businesses to respond quickly and accurately to sudden changes. At the same time, stock costs decrease, and capacity is used more efficiently.
Operational Excellence and Competitive Advantage
Sepex analyzes data collected from production processes to identify improvement opportunities. This creates a continuously evolving production environment and provides businesses with a solid foundation for strategic decision-making.
In line with lean manufacturing principles, the system eliminates unnecessary steps and streamlines processes. This optimizes resource usage, reduces waste, and lowers costs.
Under quality management, every stage of production is monitored to detect potential errors early. This helps maintain product quality and increase customer satisfaction.
Competitive advantage is not only about improving processes but also about bringing products to market faster. Sepex increases production speed and shortens time-to-market, giving businesses an edge over competitors.
Thanks to data-driven decision-making mechanisms, managers can make more informed and strategic plans using insights obtained from production processes. This enables businesses to adapt quickly to market conditions and achieve long-term success.
Data-Driven Decision Making and Strategic Management
The Sepex Factory Operating System features a robust data infrastructure that supports not only operational processes but also strategic management. Real-time data from the production line, performance analyses, and resource usage reports enable managers to make quicker and more solid decisions.
The system not only monitors current status but also reveals trends based on historical data, allowing for future planning. It provides data-based insights for areas such as product development strategies, capacity planning, investment decisions, and cost forecasting.
This approach enables the entire business model—not just the production process—to be managed more intelligently, flexibly, and sustainably. As a result, businesses become better prepared for uncertainties while maintaining and enhancing their competitive advantage over the long term.