See the Losses You Don’t Notice in Production
Increase Your Profitability
CorAI makes all the unnoticed micro-losses that reduce efficiency on your production line visible.
Details such as short stops, machines running at low speed, inefficient shifts, and excessive energy consumption are now recorded, analyzed, and presented to you along with action recommendations.
From now on, decisions are data-driven, processes are optimized, and profitability increases.
Not Just Reporting,
An AI That Takes Action
CorAI goes beyond traditional dashboards — it doesn’t just tell you what’s happening, it tells you what needs to be done.
It predicts machine failures in advance, recommends maintenance times, foresees delays in planning, and instantly alerts operators in case of quality deviations.
AI is no longer just an assistant on the factory floor — it acts as a decision support system. You simply approve — CorAI takes action.
Real-Time Production Monitoring
CorAI continuously monitors signals from every machine and production line in real time. Metrics such as operator efficiency, machine performance, and shift-based production speeds are tracked live.
This allows you to see what’s happening on the floor instantly and intervene before problems escalate. It eliminates the unknowns by making the entire production flow 100% transparent.
AI-Powered Decision Recommendations
CorAI’s advanced AI engine not only analyzes the past but also predicts the future and offers decision recommendations.
For example: “This line’s performance has started to decline – 78% risk of failure within 3 shifts” or “Complete this production before scheduled maintenance.”
With these recommendations, managers make decisions based on data, not intuition.
Cost Optimization
CorAI instantly calculates the costs incurred in each production cycle (such as raw materials, energy, and labor) and reports any deviations.
Energy consumption is optimized according to the production recipe; labor efficiency is monitored; and waste analysis is performed on raw materials.
All these analyses help you continuously reduce your unit costs.
For example: “You are now producing the same product with 15% less energy.”
Downtime Reason Classification
Instead of just reporting that “the machine stopped,” it also specifies the reason why.
Was it operator error, raw material delay, or lack of maintenance?
CorAI automatically classifies all these reasons and reports them along with their durations.
This way, the true causes of unplanned downtimes are identified, and the right actions can be taken promptly.
Easy Integration
CorAI is compatible with a wide range of systems, from legacy machines (retrofit) to the latest Industry 4.0 hardware.
It integrates seamlessly with infrastructures such as PLC, SCADA, ERP, sensors, and meters.
Thanks to its modular structure, you can start with any module you want and gradually expand it across your entire factory.
It requires no additional investment and quickly adapts to your existing infrastructure.
Sustainability Monitoring
Producing alone is no longer enough — producing with respect for the environment is essential. CorAI monitors the energy, water, air, and steam consumption of every machine. It generates data compliant with sustainability standards such as ISO 50001 and 14001 and calculates product-based carbon footprints. By measuring environmental impacts transparently, it empowers your brand with sustainability.
Cost Reduction Scenario: A Real Production Cycle
Unit cost of the same product over 3 production cycles in a factory:
1.08 USD → 0.96 USD → 0.89 USD
With CorAI’s energy optimization recommendation, 9% energy savings were achieved. According to the data, if this optimization is widely implemented, costs could decrease by an additional 8%.
%
Energy Savings
1.08 USD
0.96 USD
0.89 USD
User Reviews
“CorAI was always the first to notice when a plan change was needed.”
“I start every morning with the summaries provided by the system.”
“It analyzed the causes of quality deviations and provided solution recommendations.”
Frequently Asked Questions
How long does it take to see efficiency improvements with CorAI?
Visible impact is achieved within the first 4–8 weeks. The ROI period typically ranges from 6 to 9 months.
How long does the installation take?
It goes live within 1–5 weeks. Thanks to its modular structure, implementation can progress flexibly.
Which systems does it integrate with?
It is compatible with ERP, PLC, sensors, and both legacy and modern machines.
Is it difficult to use?
No, it features operator-friendly, simple interfaces that anyone can use with ease.
What do CorAI’s recommendations cover?
It recommends actions such as production planning, maintenance timing, recipe adjustments, and operator alerts.
Are You Ready to Open Pandora’s Box for Your Business
